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Porous ceramic ball

Perforated Ceramic Balls (Filter Ball) contains 20-30% pore space inside, which retains its mechanical strength, chemical stability and thermal stability, and has a larger specific surface area and void ratio, which enhances fluid dispersion, improves flux and reduces system resistance, and prevents coking or poisoning of catalyst. As an efficient catalyst support and covering material, it is widely used in oil refining, chemical, fertilizer, natural gas and environmental protection industries.

Classification:

Keyword:

Porous ceramic ball

Product Consulting:

  • Product Description
  • Porous ceramic balls are a type of spherical filler material made from high-quality chemical ceramic raw materials (such as alumina, kaolin, etc.) and obtained through high-temperature firing. They have a large number of open pores and a high specific surface area. Unlike solid ceramic balls, their interiors and surfaces are filled with interconnected micro-pore channels, which endows them with unique properties.

    Characteristic:
    1. High specific surface area: The dense internal microporous structure makes its specific surface area much larger than that of solid ceramic balls, providing sufficient contact space for reactants.
    2. Excellent adsorption performance: It can adsorb moisture, impurities and harmful substances in gases or liquids.
    3. Good mechanical strength: It has high compressive strength and wear resistance, capable of withstanding bed pressure and the impact of materials, and has a long service life.
    4. Stable chemical inertness: It is resistant to acids, alkalis and corrosion, and can remain stable in various harsh chemical environments, not participating in reactions.
    5. High temperature resistance: It can withstand temperatures above 1000℃, suitable for high-temperature reaction environments.
    6. Low resistance and large porosity: The bed structure is loose, effectively reducing system resistance drop.
    7. Uniform appearance: The spherical structure ensures uniform distribution during filling, avoiding the occurrence of channel flow.

    Application:

    1. Petrochemicals (Core Application)
    ◦ Function: As a covering and supporting material for the catalyst bed, it filters impurities, protects the catalyst, and evenly distributes the airflow.
    ◦ Application: Widely used in hydrogenation, reforming, cracking and other reactors.
    2. Environmental Protection and Gas Treatment
    ◦ Function: As an adsorbent or catalyst carrier, it is used for purifying exhaust gas and drying air.
    ◦ Application: Applied in exhaust gas desulfurization and denitrification, compressed air drying,变压吸附 oxygen and nitrogen production, etc.
    3. Chemical Industry
    ◦ Function: As a catalyst carrier or reaction filler.
    ◦ Application: Used in various organic synthesis, gas purification and separation in chemical processes.
    4. Metallurgical Industry
    ◦ Function: As a purification filler.
    ◦ Application: Used in the purification and recovery systems of blast furnace gas and coke oven gas.

    Perforated Ceramic Balls

    color

    grizzly

     

    geometry

    ball-shaped

     

    sizes

     

    minimum content(%)

    maximum content(%)

    Normal content(%

    chemical composition

    AL203

    17

    19

    18

    SiO2

    70

    77

    74.9

    AL203+SiO2

    90

    94

    93

    Fe203

    /

    1

    0.5

    TiO2

    /

    0.5

    0.46

    Ca0

    /

    0.5

    0.42

    MgO

    /

    0.5

    0.38

    Na20

    /

    2

    1.12

    K20

    /

    3.5

    3.28

    free iron(%)

     

    ≤0.1

     

    stomatal percentage

    calibre=10mm

    ≤0.4

     

    calibre=6mm

    ≤1.0

     

    calibre=3mm

    ≤3.0

     
    water absorption(%)                  acid resistance(%)                    alkalinity(%)                 packing density(g/cm3)                  proportion(kg/m3)                    Mohs hardness (grade)
    <2.0                                              >90                                       >85                                       1.3-1.35                                           2300                                              >6.5
    thermal conductivity(w/m2.k)  Specific heat capacity J/kg.℃  Maximum operating temperature(℃)thermal expansion rate(%)(500C)  Thermal shock stability(500℃to cold water)     
                      0.9-1.0                               628-837                                             1050                                                        0.20                                             10times

    Geometric properties

    Specification ( mm )                         3             6            10           13             16             19           25           38              50
    Minimum compressive strength    ≥0.3         ≥0.8        ≥1.0         ≥2.5          ≥3.2        =7.4         ≥8.3        ≥9.3          ≥15.4

Product inquiry

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Customer Service Hotline

0799-6233165

Tel/WeChat/WhatsApp:+8618079942828

E-mail/Zoom:jlee@pxrjhb.cn
Address: No. 1-269, Zone B, Industrial Park, Xiangdong District, Pingxiang City, Jiangxi Province

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